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Subject
Aluminum Body Tools
Model
E60
SITUATION
The E60 utilizes a new design concept of manufacturing
the entire front section of the unitized body completely
from aluminum. Aluminum is strong, durable and lightweight
and enhances vehicle performance.
Should an E60 encounter body or structural damage, a
technician trained in aluminum repair techniques with
dedicated tools is required to perform the repair work.
There are no alternatives to the dedicated tools and
repair procedures.
Repairs on the aluminum front end are based on "cold
bonding techniques" which utilize cementing and riveting.
Aluminum welding is not performed. It is imperative
that that the specifications and the procedures defined
in the repair manual are closely followed. Failure to
follow the procedures and use dedicated tools will result
in corrosion damage to the vehicle.
The technician performing the work must be properly
trained by BMW. Refer to SI B03 03 03 for information
on "E60 GRAV repair-course number SB 011". The necessary
repair work may be performed in any center's body shop
provided an aluminum work bay (stationary or mobile)
is available.
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